High-Quality Ceramic Tumbling Media Manufacturer from China
- High cutting rate with a lower attrition rate
- Fast cutting, medium cutting, light cutting, and polishing
- Full size and shape available for your application
- Laser cutting parts die casting parts, stamping parts deburring
Inovatec MachineryYour Best Ceramic Deburring Media Manufacturer in China
Inovatec has the most extensive selection of ceramic deburring media, including all sizes/shape/composition. It is preferred to remove the loose burr, remove flashes, edge breaking as well as rust removal.
Also, ceramic deburring media protect parts from impinging on each other. Also, it serves as a carrier of compounds used in the process.
Optional Design & Setting
VFC very fast cutting ceramic media with 40%-50% abrasive, with exceptional high deburring and metal removal capacity.
FC rough-cutting ceramic deburring media with 20%-30% abrasive, it is better cost-effective deburring media.
GC general cutting ceramic deburring stone with 20% coarse, it is the most commonly used ceramic media.
MC medium cutting ceramic stone is famous for stone antiquating treatment and tumbling.
LC Light cutting ceramic chips is ideal for metal smoothing and light deburring.
P grade ceramic Polishing media used for burnishing, polishing as well as improve parts surface brightness.
Mass Finishing Machine
Inovatec machinery has offered a full range of mass finishing machines, includes vibratory finishing machines, centrifugal disc machines, centrifugal barrel machines, barrel tumbling machines as well as automatic surface finishing systems.
- Reverse engineering ceramic deburring media
- Suggest the right media according to parts
- Ceramic media of different size, shape, composition
- A small fraction cost of manual deburring
Our MOQ is 500kg, so you have enough media to make the trial. If you do LCL, we suggest you order 1000kg to save the shipping cost.
Our ceramic deburring media packaged in double-layer plastic woven bags. Each bag is 25kg or 50 lbs. Then we will wrap 40 sacks in a fermentation pallet packaging.
The general order is TT wire transfer. We start production with a 30% down payment. We will make the shipment after receiving the full amount. Of course, we can do a letter of credit at sight or trade through PayPal.
Usually, it requires 15-25 days to make the production. If your media size is smaller than 6mm, then it requires a longer time. If it is a very urgent order, we help to complete it in two weeks.
We accept FOB, EXW, also CIF, CFR, and DDU.
Ceramic Deburring Media
Ceramic media also called ceramic stone, ceramic chips, ceramic abrasive polishing tumbler media and tumbling media ceramic.
Whether you have small gear parts or big iron casting parts, Inovatec always offers the right ceramic media to meet your requirement.
We offer VFC (very fast cutting), FC (fast cutting), GC (general cutting), MC (medium cutting), LC (light cutting) grade in ceramic abrasive deburring media.
Our fast cutting ceramic abrasive media is for heavy burr remval and edge breaking while our light cutting ceramic vibratory media for deburring is for surface cleaning.
Besides, we have P grade ceramic polishing media.
The ceramic polishing media also works as ceramic cleaning media for parts degreasing and cleaning.
The main composition of ceramic deburring media is clay (kaolin) and abrasives.
Inovatec engineer developed more than 30+ types of recipe for different applications and conditions.
We have special recipe for 3D printed parts, hard titanium alloy, general steel deburring, plastic parts and rubber parts.
Every year, we manufacture over 30,000 ton ceramic deburring media, including ceramic media balls, ceramic tumbling media triangles, cylinder shape, tri-star, wedge, cone, pyramid and so on.
Ceramic ball tumbling media have the best flow actions while ceramic triangle media offers the superior cutting power.
Small ceramic tumbling media deburrs delicate parts while big ceramic finishing media removes materials effectively.
For the past 20 years, Inovatec continuous improve ceramic tumbling media quality.
With the full product range and high product quality, Inovatec tumbler ceramic media well received by users and distributors from all over the world.
Here is how we do it:
- Using natural gas as clean energy so the quality is same from batch to batch
- Consistent uniformity in size and shape as well as wearing and cutting
- High cutting capacity and lower wear rate
- Cost effective compared to the similar product from German and Japan
Inovatec not just sell your ceramic deburring media, but offer a complete technical solution for you.
Our goal is to help you make the perfect finish for your parts. Contact us today and get an instant quote!
Ceramic Tumbling Media FAQ Guide
- 1. What is the Manufacturing Process of Ceramic tumbling media?
- 2. What is the size tolerance of ceramic tumbling media?
- 3. What is Silicon carbide tumbling media?
- 4. What size and shape of ceramic tumbling media do you have?
- 5. What the meaning of fast cutting, medium cutting, and light cutting ceramic media?
- 6. How do you choose the right types of ceramic tumbling media?
- 7. What is Ceramic tumbling media?
- 8. What are ceramic tumbling media used for?
- 9. How does ceramic tumbling media work?
- 10. What are the types or grades of ceramic tumbling media?
- 11. Which ceramic tumbling media shape, angle, or size, is the best?
- 12. What are the available shapes of ceramic tumbling media?
- 13. Which finishing machine can use a ceramic tumbling media?
- 14. What are ceramic tumbling media made up of?
- 15. What are the benefits of using ceramic tumbling media over other media types?
- 16. How long will a ceramic tumbling media last?
- 17. What workpieces are ceramic tumbling media best for?
- 18. Why are ceramic tumbling media important to mass finishing machine?
1. What is the Manufacturing Process of Ceramic tumbling media?
How do you control the quality of ceramic tumbling media?
To make the best ceramic media quality, we control the quality of raw materials sources.
The main components for ceramic media are Kaolin clay and abrasives.
The main composition of Kaolin clay is alumina oxide and silica.
To ensure stable quality, we test the percentage and the particle size distribution of Kaolin.
Kaolin is allowed to ship into the warehouse if their compositions are within the range.
At the same time, we seal the sample as a record for future rechecking.
The first step is mixing. We use a computer to calculate how many kgs of each component we need in each batch.
The mixing process takes place in a vast rotary barrel machine, and it lasts 30-40 minutes.
Both heavy and light ingredients are mixed uniformly.
After mixing, each batch has a unique batch number.
The same batch number prevents operators from taking the wrong products.
Is followed by mixing. Evacuation prevents the tumbling media from bursting during sintering.
Vacuuming followed by the cutting process.
Because we use automatic cutting machines so that we always make the same size media.
At the same time, we fully consider the water content and the shrinkage ratio of the media during the mixing process.
Therefore, you can get the exact size that you want.
If you wish bevel cut abrasive tumbling media, we can produce 22 °, 30 °, 45 °, 60 ° and 68 ° angle cutting ceramic media according to your requirements.
After the media is cut, it is necessary to evaporate the water naturally.
Ceramic media size above 20mm requires a longer time dehydrating. If the moisture is not removed, the sintered abrasive will crack.
Sintering of the grinding medium is carried out in a 72-meter-long tunnel kiln.
The baking temperature is 1360 degrees.
We use natural gas sintering because natural gas is high in heat and stable.
At the same time, natural gas is cleaner and more environmentally friendly.
A PLC program controls the sintering temperature, and the temperature variation does not exceed 5 degrees Celsius.
The entire sintering process takes 36 hours from the entrance to the exit.
At the same time, we remove the burrs, impurities, and smooth media surface.
We carefully make a quality inspection before shipment.
Only those qualified products are allowed to make the shipment. Our ceramic media product inspection includes:
Wearing/cutting test: ceramic media tests with stainless steel and brass cylinder in a centrifugal barrel machine.
With our standard, the attrition rate and grinding rate should be intolerance.
Appearance and size inspection: media size tolerance should be within 1mm
Manual review: get rid of media that are stick together or broken pieces.
All the above strict on-site control and inspection, we make sure ceramic media that send to you is the superior quality.
2. What is the size tolerance of ceramic tumbling media?
The tolerance of ceramic tumbling media is ±1mm. For example, the photo below is 20X20 Ceramic Tumbling Media. The actual product measurement is shown with very small deviations.
3. What is Silicon carbide tumbling media?
Silicon Carbide tumbling media is the ceramic tumbling media with silicon carbide abrasives.
Inovatec has green silicon carbide and black silicon carbide. Black silicon carbide is frequently used because it is more durable.
Silicon carbide tumbling media is favorable for hard metal deburring, like titanium alloy and 316 stainless steel.
To meet the industrial requirement, we develop a faster cutting SiC recipe (20% abrasive) and a general cutting SiC recipe (30% coarse).
Most ceramic tumbling media use corundum abrasives. Silicon carbide has a higher cutting rate and faster material removal.
4. What size and shape of ceramic tumbling media do you have?
Ceramic tumbling media are available in all sizes and shapes, for example, sphere shape (ball), cylinder shape, triangle shape, tri-star shape, arrowhead, pyramid, cone, ellipse, tetrahedron, etc.
The smallest size we can make is 1mm ball and 2×2 angle cut triangle media.
5. What the meaning of fast cutting, medium cutting, and light cutting ceramic media?
Suppliers talk about medium cutting or fast cutting ceramic media.
However, they may not be the same media when using the same word, “fast cutting media.”
Different manufacturers use different standards.
Has the standard of light cutting, general cutting, fast cutting, high-speed cutting.
Light cutting is good at remove light burrs. It creates a light texture and low Ra.
Fast cutting ceramic media is ideal for aggressive material removal.
Fast cutting ceramic media wear faster than light cutting media.
Inovatec, we not only manufacture standard ceramic tumbling media but also customize all types of commercial ceramic media with customer requirements.
We analyze media recipes and reengineer the original ceramic media.
Therefore, you can get the same performance media at a lower cost.
6. How do you choose the right types of ceramic tumbling media?
We choose the right types of ceramic tumbling media. We make sure that:
Ceramic tumbling media able to perform the desired function, like deburring, radiusing, edge breaking in a short time (for example 1-2 hours)
Ceramic tumbling media should be easy to separate from parts
Ceramic tumbling media finish the surface of the entire parts
Media not lodge in the hole or recesses of the parts
7. What is Ceramic tumbling media?
Ceramic tumbling media are mass finishing medias made of ceramic binder and an aluminum oxide abrasive grit.
Depending on the usage, it could also include materials such as tin oxide, silicon carbide, silicate, aluminium oxide, alumina-zirconi, boron carbide, cerium oxide, chromium oxide, porcelain and several others.
Ceramic tumbling media are a widely recognised and accepted mass finishing media.
They are an effective, all-purpose mass finishing material usable for different purposes.
8. What are ceramic tumbling media used for?
A mass finishing machine can’t perfectly refine or improve surfaces, all by itself.
When used with a mass finishing machine therefore, ceramic tumbling media are an effective addition to the mass finishing process.
They help achieve various surface preparation and finishing of cast or machined parts.
Talk of such operations as deburring, grinding, deflashing, polishing, honing, burnishing, cleaning, tool marks removal and super-finishing.
In addition, it can effectively handle low micro-inch finishes.
9. How does ceramic tumbling media work?
Notably, ceramic Tumbling Media usage hovers between 10% and 50% of a mass finishing chamber.
They are inserted into the machine before kickstarting the whole surface finishing process and steps.
On insertion and proper supply of power, the ceramic Tumbling Media become energized by the finishing machine.
The never-ending ‘rubbing’ of the ceramic media against the workpieces, aids in fine-tuning the surfaces of the workpieces.
10. What are the types or grades of ceramic tumbling media?
There are usually three different types of ceramic tumbling media.
They are; Light Cutting Ceramic Tumbling Media, Medium Cutting Ceramic Tumbling Media, High Cutting Ceramic Tumbling Media.
Light Cutting Ceramic Tumbling Media:
These are fused with a minimal amount and level of fine abrasives.
They thus offer very slight cutting but a brighter finishing.
They take a while before wearing due to being a light grade finishing media.
Medium Cutting Tumbling Ceramic Media:
These are an upgrade of the light cutting ceramic media type.
They are faster and offer increased cutting.
The result is often a much brighter finishing with reaches to hidden slots, cavities, or holes in work pieces
High/Fast Cutting Ceramic Tumbling Media:
They are the highest deburring ceramic finishing media with a very fast cut-rate.
It provides good deburring as well as a thorough matte finishing.
It’s the most aggressive ceramic media due to its higher cutting abilities.
Although, the fast speed comes with a higher wear chance.
11. Which ceramic tumbling media shape, angle, or size, is the best?
There is no best ceramic tumbling media.
What is best in each circumstance would depend on the shape, angle and size of the workpiece whose surface is about to be enhanced, deburred or improved upon.
12. What are the available shapes of ceramic tumbling media?
Ceramic tumbling media are distinctive in nature in that they comes in various of shapes and forms.
Available shapes and forms ranges from ceramic media tumbling triangles to balls, crushed or irregular particles, ball cones, diagonals, ovals, pyramids, wedges, cylinders, sphere, tri-star, ellipses, star, and many others.
13. Which finishing machine can use a ceramic tumbling media?
Ceramic tumbling media can be used by any type of mass finishing machine.
Be it a Barrel Tumbling Finishing Machine, Vibratory Finishing Machine, centrifugal disc finishing machine or Centrifugal Barrel Finishing Machine, ceramic tumbling media is appropriately compatible with any of it.
14. What are ceramic tumbling media made up of?
Ceramic tumbling media are of course made with varieties of materials.
Such materials can include any of aluminium oxide, silivon carbide, silicate, and several others
15. What are the benefits of using ceramic tumbling media over other media types?
Ceramic tumbling media combines extraordinary longevity with low up-front pricing.
This makes it a widely-accepted cost-effective metal finishing solution.
Moreso, there’s an availability of different choices regarding sizes, types and shapes.
This, gives you optimun flexibility when making your choice of mass finishing media.
The extensive choice also helps to reduce common issues such as separation, lodging and many more.
Specifically, ceramic tumbling media are distinctive from other media because:
- They are easy to gather and separate after rinsing.
- They are pretty easy to get clean and dry before storing.
- Do not necessarily have to be stored in separate containers in accordance with the grit they were used in.
- They are effective with grinding because they are hard.
- They are highly durable and long-lasting
- Fast cutting action and shorter cycle time
- Compatible with Raytech Compound D solution
- Their angle cut cylinder cone shape gives them an edge in workings on rounded areas, concave surfaces, and workpieces with holes and corners.
- Their polyhedrons shape offers excellent wedging functionality that reduce incidence of media lodging in a workpiece
16. How long will a ceramic tumbling media last?
Ceramic tumbling media are notable for a hardness of about 7+.
They are therefore sturdy, strong and harder than other tumbling media types.
Small ceramic tumbling media therefore last for a few tumbling cycles when used in all the mass finishing processes.
Large ceramic tumbling media on the flipside, last much longer but eventually turn into small media after repeated usage.
17. What workpieces are ceramic tumbling media best for?
Ceramic tumbling media are usually of high density.
This distinctive feature making them an acceptable choice for heavy cutting applications.
Along this line, they are the top choice when working with hard metals such as stainless steel, steel and titanium.
It’s also an excellent, effective choice for quick deburring and finishing applications.
So, if you are in a hurry and do not care about scratches, you can use ceramic Tumbling Media for any type of workpieces.
18. Why are ceramic tumbling media important to mass finishing machine?
Like any other mass finishing media, Ceramic tumbling media can improve your tumbled workpieces in extraordinary ways.
Here are some of its importance to a mass finishing machine:
Improve Tumbling Action:
Ceramic tumbling media aid the inserted workpiece in tumbling better.
Ceramic tumbling media can act like roller bearings in the machine’s chamber.
They get between angular and flat workpieces, and increase their motion.
Ceramic tumbling media also come with the ability to absorb impact energy between the stones in the barrel.
Ceramic Media helps keep the workpieces from hitting and hugely impacting one another negatively.
It also slow down the stones and reduce the force they have on each other.
Particle Size Balancing:
It’s important that there be a balance of sizes in the pieces in the mass finishing machine’s chamber.
If the workpieces in the chamber are all large pieces, there won’t be piece to piece contacts.
The pressure of the media to workpieces contact, helps to smoothen and polish the workpieces