Industry Frontier in Small Parts Deburring Machine Manufacturing in China
- Deburr all kinds of small parts
- Machines are equipped with modern features for maximum efficiency
- Optional separation feature for media and parts
- You can get a touchscreen control panel optionally
Inovatec MachineryThe Pioneer in Small Parts Deburring Machine Manufacturing
If there is one series of mass finishing machines that has gained popularity all over the world, that would be the vibratory machines from Inovatec. These are the most successful and most effective machines you can get your hands on.
When it comes to small parts deburring, you have to invest in a good quality vibratory machine in order to get the best results.
Rotary barrel tumblers use a very old principle of mass finishing. They have barrels where the parts and the media are held. It rotates very slowly to deburr and break the edges. It’s a very cost-effective solution if you don’t have a narrow deadline.
Different Types of Small Parts Deburring
Zinc is a relatively soft metal. So, you have to be careful to not damage the surface while performing a deburring cycle.
You should use the rotary barrel tumbler as the small parts deburring machine in this case. Rotary barrel tumblers are great for soft metal as it doesn’t have any sudden motions that can damage the parts.
Silver is a soft metal as well. But it’s not as soft as zinc. So, when it comes to deburring silver jewelry parts, you can use a more aggressive process.
A TVB(B) vibratory deburring machine is the optimal choice for you. Just make sure that you use the right media for silver jewelry tumbling.
Deburring aluminum parts is one of the most common tasks performed in the mass finishing industry. Machined aluminum often has machining marks all over the surface which needs to be smoothened.
So, you can go for centrifugal disc finishers or centrifugal barrel finishing machines. A simple vibratory tumbler would do the job as well. It’ll just take a little longer.
Loading brass requires a higher level of precision that other metal. Gun barrels or bullet casings are often made with brass and require deburring.
A vibratory tumbler can do wonders for you in terms of brass deburring. Make sure to use specified media to deburr your brass parts. Stainless steel pins are the most popular choice.
It might sound unlikely, but rubber parts have to deburred as well. It’s not like the hard burrs on metal parts but the appearance is quite the same.
Rubber parts are not very likely to lose their shape so you can use a centrifugal disc finishing machine for the fastest and best result.
The brass fittings are the small and precision parts. We can use magnetic tumbler polishing machine to finish the screw area. Whether for small scale production or big quantity mass production, we have the ready solution for you.
Stainless steel is one of the hardest metals. It requires a high-powered small parts deburring machine to come out smoothly. Stamped parts are a little harder to deburr because you have the risk of ruining the stamping.
If you want to be on the absolutely safe side, you can go for the rotary barrel tumblers. But if you don’t have the time, you should settle for a vibratory finisher from Inovatec.
Small Plain Steel Washer Deburring fast deburring and finishing. We use centrifugal disc finishing machine or vibratory finishing machine for big batches parts surface improvement. Also, you can add a vibratory dryer after the finishing process.
Aluminum Milled parts we plastic tumbling media to remove the machining marks. This process does not change parts surface geometry. In addition, it creates the surface that ready for electro plating.
Small Parts Deburring Machine Media
There is a lot of media that goes into deburring small parts. Starting from ceramic to plastic, porcelain, stainless steel and all other media are used in these machines.
Inovatec is the veteran in producing small parts deburring machines. We have perfected the art for over 20 years. Get in touch with us to get a free quote now.
- Consistency across all parts is a guarantee
- Faster cycles for faster operation
- Finish large batches of prats in minimal cost
- Customize your equipment according to your own specifications
The minimum order quantity is 1 piece only.
We recommend using a 380-460 volts 3-phase connection if you have access. If not, a 230 volts 3-phase will do. Anything below that is a potential risk.
It’s a common phenomenon for thin parts. You can eliminate the issue with an anti-stick agent in the small parts deburring machine.
To buy your own small parts deburring machine, we request you to pay 30% of the payment in advance. We’ll start manufacturing and process it for shipping. You can pay the rest before we ship.
Here at Inovatec, we believe in absolute transparency. You are welcome to send us your parts and we’ll do a sample batch for you and sent it right back, free of cost. If you’re satisfied with the result, you can go ahead and order. No strings attached.
Small Parts Deburring Machine
Vibratory deburring machines can do wonders for your parts if you manage to pair them with the proper media.
It’s a deadly combination that works on all kinds of burrs and other imperfections on the surface of your parts.
You can polish, burnish, super finish your parts with a vibratory solution.
The most common areas where a vibratory solution comes into play are CNC machined aluminum parts, laser cut equipment, waterjet finished parts, etc. It’s an effective cleaning solution as well.
You can easily remove any oil, rush or other debris from your surface.
Inovatec, as in we, offers some amazing optional settings that can take your vibratory finishing journey to the next level.
These features include chemical injection pumps, gas-powered media separators, PLC touch screes and so on.
Inovatec has become one of the prime choices for workshop owners around the world?
If you’re wondering why below are some reasons:
- Our vibratory bowls are welded from steel and shot blasted to treat the welding.
- Our equipment is made with the highest quality raw materials and treated properly for maximum durability.
- The heat treatment of the machine is done masterfully.
- The inside is lined with 20+ mm thick HD PU.
- Durable motor from reputed manufacturers.
- High-quality suspension to absorb the vibration.
- Optional separation deck.
- Timer included in the touch screen to control the process timing and keep a log.
- The optional speed converter from Bosch allows to you control the vibration for effective deburring.
Small Parts Deburring Machine FAQ Guide:
- 1. What is a Small Parts Deburring Machine?
- 2. What makes a small parts deburring machine?
- 3. How do small parts deburring machine work?
- 4. How do a small parts deburring machine distinct from other mass finishing machine types?
- 5. What are some benefits of using small parts deburring machine?
- 6. What is the industrial application of a small parts deburring machine?
- 7. Are there home applications and usage of small parts deburring machine?
- 8. What type and shape of workpieces are a small parts deburring machine perfect for?
- 9. Why should I use a mass finishing machine?
- 10. How do I maintain the machines?
1. What is a Small Parts Deburring Machine?
Vibratory deburring machines are one of the most commonly used equipment in the mass finishing industry.
The machined or forged parts are often not smooth enough for further processing. It’s crucial to smoothen out the surface first.
That’s where a vibratory deburring machine comes into play.
These machines use the vibration from a motor to create friction between the media and the parts.
Media is a solid substance, often an abrasive one for the deburring process.
Start the machine and give it enough time, your parts will come out much smoother than before.
It’s a batch processing machine so you can deburr a lot of parts at once without losing valuable time on manual labor.
The vibration caused by the motor is known as a gyratory vibration.
2. What makes a small parts deburring machine?
There are a lot of intricate parts and components that go into making a deburring machine.
Let’s look at the vibratory deburring machines first.
The majority of the machine is the bowl. It’s called a vibratory bowl where you put the media and the parts.
There is a motor right below the bowl which causes the gyratory vibration.
The frequency of the vibration is controlled to have absolute control of the deburring.
On the other side of the spectrum, there are the rotary barrel tumblers.
These use an ancient principle of rotation but the machines from Inovatec are modernized to be more efficient.
Unlike a vibratory finisher, rotary barrel tumblers have barrels.
Centrifugal finishers are the fastest of the bunch. They utilize the fast centrifugal force to create immense friction.
There are chambers inside the machine that turns on their independent axis.
The entire disc or barrel turns as well. As a result, you get a very fast and effective deburring scenario.
3. How do small parts deburring machine work?
As you already know, a deburring machine can be a vibratory one, a rotary one or a centrifugal one.
The nature of any element is to wear down if it encounters any friction.
That’s exactly what happens in a deburring process.
Whichever machine you use to deburr your small parts, it’s going to create friction.
If you let the parts rub against each other, it’s certain that the parts will damage themselves. So, you need to use an intermediary solution, known as media.
You have to add media to a specific ratio with parts.
If your parts require wet tumbling, you have to add water to the mix.
But if you’re going for dry deburring, you can skip the water part, which is very unlikely to happen.
Once the mixture is ready, you can start your respective machine.
The motors on all of the deburring machines are designed to create just the right amount of force.
Some machines even let you control the speed of the rotation or the vibration to give you absolute control.
For deburring, the media must be abrasive.
If there’s one media that suits almost all deburring tasks, that would be ceramic deburring media.
Inovatec has a wide variety of ceramic deburring media.
You can choose the one that you need. If you’re not sure, you can contact our support team and it will guide you.
4. How do a small parts deburring machine distinct from other mass finishing machine types?
Actually, they don’t distinct in a significant way.
Mass finishing machines are very versatile machines that can do a lot of mass finishing operations.
Deburring is just one of them. As for small parts deburring, you can do it on industrial machines as well.
So, if you already have one, you can utilize it.
But if you only deburr small metal parts and prefer convenience over volume, a desktop vibratory deburring machine might be a better choice for you.
In terms of the question itself, a small parts deburring machine is not different than other mass finishing machines.
5. What are some benefits of using small parts deburring machine?
You’ll see the regular benefits that you see from any other mass finishing machine.
Your parts will be smoother, stronger and more durable.
Removing excess material is a very important step in the manufacturing process.
Visible burrs and imperfections are not ideal for surface treatment.
If you need to temper your parts, it’s mandatory that the heat cycles spread evenly across the surface.
But with burrs and inconsistencies, it’s not possible. As a result, you’ll be left with a weak and fragile part.
As for the machines, they are really efficient and fast in deburring.
You can deburr by hand as well but it will take forever to hand deburr any metal parts.
In the meantime, you can deburr multiple batches of parts, hundreds in each one.
Machine deburring is way faster and more accurate than hand deburring.
You save a lot of money on labor costs and other operating costs. Your downtimes will reduce drastically thanks to the constant batch processing.
6. What is the industrial application of a small parts deburring machine?
The possibilities are practically infinite. You can deburr anything on these machines.
The best part is, industrial machines are also suitable for small parts deburring.
It’s not always necessary to invest in a separate machine.
You can deburr anything including stainless steel, brass, plastic, wood, rubber and so on. Each deburring method will require significant tweaking in the process but the equipment remains the same.
Metals parts can be automotive stainless steel, magnesium wheels, crankshafts, aerospace engineering equipment and so on.
You can deburr plastic parts with help from dedicated media.
You can even deburr rubber in these machines.
If you invest in a smaller machine, the scale is going to be small, but the functionalities remain the same.
7. Are there home applications and usage of small parts deburring machine?
No, not really. These machines are designed for industrial usage.
They are economical only if you deburr parts in bulk.
It’s very unlikely that you’ll need to deburr a lot of parts in your home.
So, a small parts deburring machine is not an ideal choice for home-usage.
8. What type and shape of workpieces are a small parts deburring machine perfect for?
That’s the beauty of mass finishing machines, you can do anything with any kind of workpieces.
The inside of the machines is made of HD90 hot poured PU to protect it from all kinds of damages.
You have to be a little careful about what parts to choose for what machine.
Fragile parts are very likely to get damaged if deburred in a centrifugal machine.
On the other hand, if you put stainless steel parts in a rotary barrel tumbler, it’s going to take forever.
So, as long as you choose the right equipment and media for the process, you can achieve any result you want.
9. What are the most popular media type and their usages, in small parts deburring machine?
The selection of media is probably the most important step of the entire deburring process.
The right type of media is very important for getting the best results possible.
Keep in mind that the media will wear down slowly with every cycle.
The most commonly used deburring is ceramic media.
Ceramic is media is available in a wide variety of sizes and shapes.
It’s very aggressive and abrasive in nature. So, ceramic is the prime choice when it comes to small parts deburring.
If you’re deburring softer metals, it’s better to go with abrasive plastic media.
Plastic is a little less abrasive than ceramic but does a very nice job of deburring.
Choosing the right size and shape is also very important.
In general, smaller parts require small media while larger parts require large media. It might differ depending on your parts requirement.
10. How do I maintain the machines?
Maintenance is key to using the equipment for years to come.
It’s doesn’t take much from you.
Just follow the instruction manual that comes with the machine to understand basic maintenance.
If your machine is used constantly, you should grease the joints every 8 hours.
Keep an eye on the PU lining inside the bowl or barrel.
Do a routine check on the water drainage system. Don’t forget to clean the machine after each cycle.