Small & Medium Size Laser Cut Parts Deburring, Edge Rouding, Cleaning & Matte Finishing
- Suitable for Small & Medium Size Parts Deburring
- Steel, Aluminum, Plastic Parts deburring
- Big batch processing, Cost Saving & Time Saving
- Consistent Surface Finishing Quality
Inovatec MachineryYour Best Laser Cut Parts Finishing, Laser Oxide Scale Removal Sonlution Provider
If you deal with laser cut parts, plasma cut parts, waterjet cut parts or flame cut metal parts, Inovatec has the right deburring machine for you. You have the ultimate freedom to deburr your parts like never before. It doesn’t matter whether your parts are thin or tick. Even the intensity of the burrs doesn’t stand a chance. The end result will take you by surprise and we guarantee to achieve that at a minimal cost per unit.
Materials for Laser Cut Parts Deburring
The Steel laser cut parts suitable to use ceramic media for fast deburring and edge rounding. At the same time, parts surface geometry remain the same.
Aluminium is a soft metal. Therefore, we use plastic media for burr removal.
Brass metal parts are soft metal. It is suitable to use plastic deburring media for laser cut burr removal. At the same time, scale and oxidate can also be removed.
Acrylic plastic laser cut parts use porcelain media to remove the burr at the edge. The porcelain tumbling media is the non-abrasive media.
Sheet metal laser-cut parts use ceramic fast-cutting media for deburring and edge rounding. The anti-sticking agent is recommended to add to prevent parts sticking.
Bent laser cut parts use angle cut triangle for burr removal.
Vibratory Tumbling Media
Inovatec has a full range of vibratory tumbling media. Whether you want light deburring, aggressive grinding or edge rounding, we have the right size and composition that meet your demand. Contact us today and get professional advice!
- We choose the right media size and type for your need
- Free parts processing and technical details solution
- laser mill scale removal technical solution provider
- Suggest the right equipment for your production capacity
Our laser cut parts deburring machine MOQ is 1 pcs.
Usually, we use a wooden box to pack the machine. For tumbling media, we use plastic bag to carry them. 25kg per bag and 1000kg per wooden pallet.
We propose 30% payment in advance then we start preparing your order. Once the order ready, you shall organize the balance payment. After that, we will make the shipment to the port or ship to your location.
Depending on the product, usually, we need 20-25 days to prepare the goods. If you have an urgent order, we will do our best to meet your time schedule.
Our nearest port is Shanghai, Ningbo and Yiwu. We also make the shipment to other place that you appointed.
Custom Deburring Machine for Sheet Metal Finishing Best Quality Edge Rounding and Deburring
Deburring and edge rounding are two of the most common activities performed in the mass finishing industry.
Deburring requires heavy-duty media to get rid of the excess material.
Edge rounding, on the other hand, is a very delicate process the requires precision media.
When it comes to laser cut or water jet cut or punching parts, the need for precision cannot be overlooked.
That’s where Inovatec comes into play.
Our deburring machine is designed to achieve the highest level of perfection.
Edge rounding simply means getting rid of sharp edges from your workpieces.
But you don’t want to deform the parts or change their dimensions.
Paired with the right media, our deburring solution can get the best edge rounding results.
It will eliminate the probability of getting injured. The paint will also stick easily to the parts.
Deburring is required when your workpieces have visible burrs on them.
The nature of the burrs varies depending on whether they were laser cut or punched.
It’s essential to choose the right method of deburring to get the smoothest results.
One of the drawbacks of a laser-cut or punched workpiece is the rough surface.
Nothing can be done initially, so it’s essential that the parts go through proper deburring and surface finishing.
A good deburring session will remove the excess material and result in a shiny smooth surface.
It’s very common to get oxide layers while cutting parts with CO2-laser.
The oxygen in the flame is responsible for the layer.
Edge Racer can get rid of the oxide layers with ease.
Deburring Laser Cut Parts – Definitive Guide
Laser cut parts are widely used in a variety of applications.
Are you involved in a business that deals with laser cut parts?
If yes, then you will also be involved in the deburring process of these laser cut parts.
If yes, then this guide is for you.
We will cover the deburring process of laser cut parts in detail in this guide.
Inovatec machinery offers some of the best solutions for deburring laser cut parts.
- 1. What are Laser Cut Parts?
- 2. Why Deburr Laser Cut Parts?
- 3. What Is The Traditional Way of Deburring Laser Cut Parts?
- 4. What Is A Laser Cut Parts Deburring Machine?
- 5. Why Use A Machine For Deburring Laser Cut Parts?
- 6. What Are The Different Types Of Machines For Deburring Laser Cut Parts?
- 7. What Are The Different Types Of Vibratory Tumbling Media For Deburring Laser Cut Parts?
- 8. What Are The Different Types Of Laser Cut Part Materials Supported For Machine Deburring?
1. What are Laser Cut Parts?
Laser-cut parts are parts that are made by slicing materials using a laser.
Such parts are used in many industrial applications.
2. Why Deburr Laser Cut Parts?
We will share the benefits of deburring laser cut parts.
2.1 For Best Appearance
In any business, you want to attract customers. The best way to do it is through appearance.
Deburring helps to give an excellent appearance to the laser parts by removing the burr.
2.2 For Consistent Surface Finish
Punching and cutting materials using the laser will result in minor scratches and imperfections.
You can remove these imperfections and get a beautiful surface finish through the deburring process.
A good deburring will help to achieve a consistent, shiny, and smooth surface.
2.3 To Remove the Oxide Layer
Most of the laser cutting process uses Carbon dioxide or Oxygen as the assist gases.
These oxide gases may lead to coating of a layer of Oxygen on the metal surface.
So, it may cause the metal to rust or corrode. So, deburring is essential.
2.4 For Safety
The final laser cut part may have sharp or rough edges and corners.
So, it may hurt you if you use these parts directly.
Deburring helps to remove such unnecessary sharp edges and corners from the part.
Thus, it also takes care of the safety aspect.
2.5 For Edge Rounding
Edge rounding doesn’t mean to change the shape of the edges.
Deburring helps to remove the sharp edges from the laser cut part. These edges may harm the user.
It helps to smoothen the edges.
2.6 To Achieve Matte Finish
Some parts demand Matte Finish.
You can get the desired level of matte finish through the deburring process with the right tumbling media.
3. What Is The Traditional Way of Deburring Laser Cut Parts?
Deburring is the process of removing sharp edges and burrs from a surface.
The traditional method of deburring laser cut parts is done with hands. So, it is a manual process.
This process can be done in two ways.
The first method uses a hand deburring tool. This tool comes with multiple sets of deburring bits.
So, you need to choose the appropriate bit to get the desired output.
The second method uses motorized deburring wheels.
There are two ways of doing this. You can either use the fixed deburring wheel set up.
Here, you will have the option to attach different deburr bits.
Here, you need to move the laser cut part along these moving bits for deburring.
Another option is to use the portable motorized deburring tool.
Here, the laser cut part needs to be fixed in a place.
You can move the motorized deburring tool on the part surface for deburring.
4. What Is A Laser Cut Parts Deburring Machine?
A Laser cut parts deburring machine is a deburring machine that is capable of deburring laser cut parts automatically.
You need to supply the machine with the parts for deburring and the deburring media.
So, minimal human intervention is required.
5. Why Use A Machine For Deburring Laser Cut Parts?
Let us look at the various advantages of using a Laser cut parts deburring machine over the traditional deburring method.
5.1 Saves Time
Machine Deburring of laser cut parts helps to speed up the deburring process.
Thus, you will see an increase in your business productivity.
It will take a considerable amount of time if you use the hand tool method for deburring laser cut parts.
5.2 Cost Effective Solution
If you rely on hand tools for deburring, then it will cost you a lot in labor and equipment.
You need to make only a one time investment on a laser cut parts deburring machine from Inovatec.
So, it is a cost effective solution in the long run.
5.3 For Perfect Finish
In any business, product finish quality matters.
So, if your product has a laser cut part, then you need to ensure that it has a perfect finish.
You will not get consistent finish quality if you use the deburring process that involves human labor.
It is because the finish quality will vary for different laborers.
Inovatec machines ensure that you get the perfect finish by using the right deburring media.
5.4 Damage-Free Process
There is a chance that you may damage the part by using the traditional deburring process.
A deburring machine ensures that the laser cut parts don’t have any damages after deburring.
5.5 Batch Polishing Ability
The batch polishing ability of Inovatec machines ensures that you can deburr multiple batches of laser cut parts at a time.
5.6 Labor Saving
The traditional deburring process is a labor intensive process.
Here, you need to run different deburring stations in parallel to achieve a good yield.
You can deburr more laser cut parts simultaneously by using the deburring machine.
5.7 No Skilled Labor Requirement
Proper labor training is required in the case of a hand deburring process.
Sometimes, specialized training will be required if you deal will multiple types of laser cut parts.
So, the quality will be entirely dependent on labor skills.
In the case of a deburring using a machine, the machine will handle the whole deburring process.
You have to feed the machine with the right tumbling media and laser cut parts.
5.8 Low Machine Maintenance Cost
Inovatec deburring machines are easy to maintain when compared to machines from other manufacturers.
The labor can easily do the maintenance work with the standard toolset.
You don’t have to buy any additional tools for maintenance.
5.9 Safe Working Environment
The method of deburring using the deburring bits will have safety issues for the laborers if the part has sharp edges.
The material scraps can also get in touch with your sensitive areas like eyes while deburring. So, you need to wear protection glasses.
A deburring laser cut parts machine ensures a safe working environment.
5.10 For Better Paint/Powder Adhesion
In some cases, you will be looking to paint or powder coat the laser cut part’s surface.
So, you need to ensure that the surface finish is uniform and good enough for the paint to stick.
The gases Carbon dioxide and Oxygen that are used for oxidation produces an oxide layer on the surface.
Only a machine can ensure the effective removal of this layer for better paint adhesion.
Deburring with hand tools is more prone to human error.
So, the painting or coating may not stick correctly.
6. What Are The Different Types Of Machines For Deburring Laser Cut Parts?
Inovatec offers six types of machines for deburring laser cut parts.
These machines are capable of deburring small laser cut parts as well as medium sized ones.
You can select any of this laser cut parts deburring machine from Inovatec based on your requirements.
It can remove burrs of any intensity.
6.1 Vibratory Finishing Machine
Vibratory finishing machine is the most popular choice for deburring laser cut parts.
It removes the burr with the help of vibratory motion of the tumbling media.
It is best suited for medium size parts.
6.2 Rotary Metal Parts Tumbler
If your part size is big, then go for the rotary metal parts tumbler machine.
If edge rounding is the priority, then this machine is the right choice.
It does a better job in edge rounding than the vibratory machine.
6.3 Desktop Vibratory Tumbler
If you are into a small scale business, then desktop vibratory tumble would be the ideal choice.
Inovatec offers desktop vibratory tumblers of different capacities.
You can use it for small size parts.
Low cost and high durability are its main features.
It does an excellent job of deburring, de-rusting, and edge refining.
6.4 Economic Vibratory Tumbler
Economic vibratory tumbler is good for deburring of small and medium-size laser cut parts.
As the name suggests, it is a cost-effective solution.
If you are looking for an aggressive deburring option, then the centrifugal disc finishing machine from Inovatec is the best option.
It offers a high degree of automation options.
The productivity of this machine is 10-30 times more than that of the vibratory deburring machines.
6.6 VA Series Centrifugal Disc Finisher
The VA series centrifugal disc finisher is best suited for thin and small laser cut parts.
It is very efficient for the deburring of intricate laser cut parts.
7. What Are The Different Types Of Vibratory Tumbling Media For Deburring Laser Cut Parts?
The substances that are mixed with the laser cut parts in a laser cut parts deburring machine is called as vibratory tumbling media.
Inovatec manufactures many types of vibratory tumbling media.
Inovatec guarantee superior quality tumbling media through strict quality process in manufacturing.
They come in different sizes and shapes. You can also get custom shape and size on request.
We offer the following types of vibratory tumbling media for deburring laser cut parts.
7.1 Ceramic Tumbling Media
Inovatec recommends ceramic tumbling media for deburring laser cut metal parts.
It also protects the parts from impinging against each other.
Ceramic media is perfect for big size and small size laser cut parts.
We offer different shapes like cylinder, triangle, cone, tristar, ball, pyramid, star, and ellipse.
All these shapes are available in different sizes.
Inovatec also offers different cutting grades of ceramic tumbling media for laser cut parts deburring.
It includes general cutting, fast cutting, medium cutting, very fast cutting, light cutting, and polishing type.
So, you can choose from a wide variety of options.
7.2 Plastic Tumbling Media
Plastic tumbling media is best suited for light deburring of laser cut parts.
It is an excellent choice for brass, plastic and aluminum parts.
It is a mixture of resin and water resistant polyester material.
Inovatec offers different shapes like cone, lens, tetrahedron, tristar, paraboloid, pyramid, and triangle.
It comes in five different cutting grades.
They are light, medium, ultra fast, fast, and zirconium.
8. What Are The Different Types Of Laser Cut Part Materials Supported For Machine Deburring?
Many types of materials are used to create laser cut parts.
Inovatec machines support the deburring of different types of laser cut materials.
You can use any of the below listed material parts for deburring in an Inovatec machine.
8.1 Stainless Steel Laser Cut Part
Stainless steel laser cut parts are the most commonly used ones.
They are used in various sectors like jewellery, healthcare, automotive, etc.
8.2 Aluminum Laser Cut Part
Aluminum is another popular metal used to make laser cut parts.
8.3 Brass Laser Cut Part
Brass is a soft metal that makes it an excellent choice for laser cutting.
Deburring is essential for brass parts since it is susceptible to oxidation and scaling.
8.4 Plastic Laser Cut Part
Plastic laser cut parts are used in various industries like electronics, interior designing, etc.
8.5 Sheet Metal Laser Cut Part
Ceramic fast cutting media is best suited for laser cut parts made of sheet metal.
Deburring sheet metal edges is essential to ensure the safety of the person handling that part.
8.6 Bent Laser Cut Part
Inovatec recommends cut triangle tumbling media for deburring bent laser cut parts.
8.7 Acrylic Laser Cut Part
Acrylic laser cut parts are widely used in the architecture and design industry.
8.8 Carbon Fiber Laser Cut Part
Many manufacturers prefer laser cut parts of carbon fiber than machine cut ones.
It is because laser cutting doesn’t cause too much damages to the edges.
8.9 Mild Steel Laser Cut Part
Mild steel is another popular choice of metals for laser cutting.
8.10 Steel Alloy Laser Cut Part
Steel alloy laser cut parts consist of a mixture of iron with other materials like chromium, manganese, tungsten, vanadium, etc.
8.11 Carbon Steel Laser Cut Part
The ease of cutting Carbon steel using laser makes it a popular laser cut part.
8.12 Titanium Laser Cut Part
Low density, high strength, and toughness make Titanium a good choice for many parts.
Now, you know the whole deburring process for laser cut parts.
The number of advantages of using a machine over the traditional deburring method is many.
Inovatec machinery offers multiple solutions for deburring laser cut parts.
The vibratory tumbling media from Inovatec are one of the best media for deburring in the market in terms of quality.
So, if you want to grow your business productivity, then consider investing in the Inovatec machine for laser cut parts deburring.
The geometry, the dimensions and every other aspect of your parts are kept into mind while developing the machine.